DATA
PRODUCTION CONTROL — OEE CALCULATION
Amida4 offers the production control service through the calculation of the OEE (Overall Equipment Effectiveness), an essential indicator to measure the productivity and effectiveness of industrial equipment, which is calculated taking into account the parameters of availability, efficiency and quality.
The service is aimed at companies with low-voltage equipment and/or installations, which already have up-to-date documentation (electrical diagrams and lists of electrical equipment) and with up-to-date and consultable software (depending on the installation).
01
WHY DO YOU NEED PRODUCTION CONTROL — OEE CALCULATION?
- Because it is necessary to measure possible stops, incidents or inefficiencies of the equipment, both controlled (without registration) and uncontrolled
- Because it is necessary to detect if the equipment or installation has a rejection rate that cannot be controlled
- Because you need real and reliable data to make decisions about improvements or changes in the installation
- Because you need to know if the decisions have a real impact on a representative productive parameter such as the OEE
Advantages
Current installation + system
of OEE measurement. This
measurement system is
based in data get in field
(already existing or newly implemented) plus one acquisition system of SCADA
data
The ROI will be known based
in real data
You´d be able to create production traceability
criteria
The proposal for
improvements will be
based on real data
The generation of reports
can be managed with the
SCADA structured form
You can check in real
time the performance
of the installation
Maintenance management improvement
Current installation + system of OEE
measurement. This measurement system
is based in data get in field (already
existing or newly implemented) plus one
acquisition system of SCADA data
The ROI will be known based in real data
You´d be able to create production
traceability criteria
The proposal for improvements will
be based on real data
The generation of reports can be
managed with the SCADA structured
form
You can check in real time the
performance of the installation
Maintenance management
improvement
Current installation + system of OEE measurement. This measurement system is based in data get in field (already existing or newly implemented) plus one acquisition system of SCADA data
The ROI will be known based in real data
You´d be able to create production traceability criteria
The proposal for improvements will be based on real data
The generation of reports can be managed with the SCADA structured form
You can check in real time the performance of the installation
Maintenance management improvement
02
Phases of the service
- 1st cost free visit
- Non-binding guidance on the total price. Definition of the general concept
– Joint validation meeting - Detailed budget based on the main agreed milestones plus an approximate list of the main materials to be installed. This budget, with reference to labor, can be presented in different formats:
– hour pockets that can be reviewed weekly (if no other time pattern is agreed)
– closed price based on closed list of milestones (billing by milestones) - First steps: Data collection > Definition and detailed description of objectives > Review and joint validation Client – Amida4
- Definition of time milestones
- Follow-up and weekly review (if no other time pattern is agreed) on the progress and achievement of the agreed objectives
- Installation and commissioning
- Delivery and training on deliverables
03
Deliverables
- Schematics and electrical material lists of the new installation materials identified in the list of objectives
- Files in EPLAN and PDF format
- Wiring list of new installation materials
- Physical identification on the ground [point – cupboard] and labeling of the new installation materials
- Possibility of periodic monitoring billable per visit
- Advice and subsequent consultancy
- Rental of SCADA data acquisition equipment is offered
04
WHAT RESOURCES DOES AMIDA4 PROVIDE?
- Expert personnel in Control Engineering and commissioning of complex machinery and installations
– Management of data collection and project monitoring
– The ENGSEN tariff price will apply
- Expert personnel in Electrical Engineering and in the generation of schematics and lists of electrical material in EPLAN software
– Management of internal document generation tasks
– The ENGELEC tariff price will be applied
